# power based sag mill design calculations

### Ball Mill Design/Power Calculation

The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index, bulk density, specific density, desired mill tonnage capacity DTPH, operating % solids or pulp density, feed size as F80 and maximum ‘chunk size’, product size as P80 and maximum and finally the type of circuit open/closedОнлайн-запрос

### AG Autogenous & SAG Semi-Autogenous Mill Design Calculations

Table of ContentsSAG Mill ChargeSAG Mill Horsepower — Drive PowerOre Testing for AG & SAG Grinding Mill Design Mill Sizing: After laboratory and pilot plant testing confirm the feasibility of autogenous or semi-autogenous grinding, it can be used to establish the exact grinding circuit and mill size. In the pilot plant tests, the tare power of the pilot plant mills should be determinedОнлайн-запрос

### (PDF) Power-based comminution calculations using Ausgrind

Some design methods (Lane et al., 2013, Morrell, 2004, Siddall & Putland, 2007 predict the total comminution energy requirements of SAG mill-based circuits using work indices measured in

### Orway Mineral Consultants Canada Ltd. Mississauga, ON

with lower metal grades. Simulation software and power-based equation methodologies have been established for designing AG/SAG based grinding circuits and predicting their energy requirements. Presently, power-based equations remain the principal method for designers to size mills and estimate the power requirement for comminution circuits.

### sagdesign

The SAG mill pinion energy is determined from the SAGDesign™ testwork results as follows : W SDT = revs (16,000 + m s)) / (447.3 m s) where : W SDT = AG/SAG Specific Pinion Energy from a F 80 of 152.4 mm to a T 80 of 1.7 mm, kWh/ton ground revs = Cumulative number of SAG test mill revolutions to 80% passing 1.7mm m s = SAG mill feed sampleОнлайн-запрос

### SAGMILLING.COM .:. Home

Sagmilling is home to a collection of both free and subscription-based calculation tools to aid metallurgical process engineers perform comminution calculations. Grinding circuit design tools, including for SAG mill-ball mill circuits, and geometallurgy energy models are available to subscribers.Онлайн-запрос

### SAGMILLING.COM .:. Articles

SAG power draw survey tabulation This LibreOffice spreadsheet contains the raw data used to create Table 1 and Table 2 of the paper "An updated data set for SAG mill power model calibration", presented at IMPC 2016 in Quebec City, Canada in September, 2016.

### Choosing a SAG Mill to Achieve Design Performance

A further explanation is required to explain the importance of designing the SAG mill chamber to draw required power at optimum operating conditions of 75% critical speed and less than 30% by volume load. Recent studies in the three-foot diameter SAG mill are instructive. The following graph shows the relevant facts as Figure 2.

### O. I. SKARIN N. O. TIKHONOV CALCULATION OF THE

circuit power requirements for autogenous and semiautogenous milling. The method is widely used by RIVS in extended calcula-tions at early design stages. The article is composed of sections successively informing on the existing techniques of sizing SAG mill power, Bond work in-dexes and their applicability to calculating autogenous/semiau-Онлайн-запрос

### SAG mill optimisation using power-based simulations | Ausenco

Mill liner wear and life prediction for any liner/lifter design SAG mill slurry pooling model to predict the onset and effect of slurry pooling for varying operating conditions Grinding mill trajectory model to determine safe operating speed ranges based on liner/lifter design

### Power-based grinding models for design and geometallurgy

Dobby & Starkey method using a timed laboratory SGI Mill for SAG milling. Peter A. Day 2 08:30-10:30 Non-standard particle size distributions, the phantom cyclone and ball mill CF factors, geometallurgy and sampling an orebody. Alex D. 10:30-11:00 Coffee break AM 11:00-12:30 Mill power draw models for ball mills and SAG mills. Alex D.

### TECHNICAL NOTES 8 GRINDING R. P. King Mineral Tech

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the

### A Method of C alculating Autogenous/ Semi-Autogenous

achieve a certain transfer size, based on the 80 per cent passing value, an inefﬁ ciency factor must be applied to the SE of single stage ball mills, rod mills or AG/SAG mills when calculating power according to the Bond Third Theory method. Rod mill and AG/SAG mill products are similar and tend to

### GROSS POWER CALCULATOR SMC Testing

GROSS POWER CALCULATOR General . (slurry pool) is predicted from mill design and slurry flow data and its impact on power draw is then predicted. Slurry pooling causes the power draw in AG and SAG mills to be lower than a mill without a power draw of an AG/SAG mill to drop can be gauged by switching the discharge mechanism choice in

### Selection of Comminution Circuits for Improved Efficiency

This paper examines the design of comminution circuits and the issues that impact on comminution circuit efficiency. Circuit efficiency is discussed, principally from the perspective of power efficiency. However, operating efficiency, maintenance efficiency, capital expenditure and a SAG mill based circuit (P80 of 106 to 150 um) has media

### Modelling SAG milling power and specific energy

the SAG mill critical speed; Pc = SAG mill power consumption (kW); % 600 +100 = % of the fresh feed in the size range 152 +25 mm. M. Silva, A. Casali/Minerals Engineering 70 (2015) 156–161 157 In fact the later can be modelled as a function of the others.Онлайн-запрос

### Sag in Overhead Transmission Line and Its Calculation

Dec 07, 2018· Calculation of Sag: As discussed earlier in this post, enough Sag shall be provided in overhead transmission line to keep the tension within the safe limit. The tension is generally decided by many factors like wind speed, ice loading, temperature variations etc. Normally the tension in conductor is kept one half of the ultimate tensile

### Optimization of the Design of SAG Mill Internals Using

calculations can be used to predict wear on all wear surfaces as well as breakage of particles on a size by size basis and ball/liner breakage Figure 1. Example of HFS modeling of ball and particle motion in a slice of SAG mill using DEM simulation. The CFD simulations used are based on the application of the Navier Stokes equation (with

### Application of Operating Work Indices in Autogenous

classify the AG/SAG mill product into two products; the phantom cyclone overflow that is similar to the final ball mill product, and the phantom cyclone underflow is then used as an adjusted ball mill feed for the ball mill power calculation. This technique is specifically suitable for model-based calculations, as it requires efficiency curve).Онлайн-запрос

### Calculation of energy required for grinding in a ball mill

The Bond work index, W i, as an indicator of the grindability of raw materials is not a material constant but rather it changes with change of size of the grinding product.Therefore, in practice we can expect some difficulties and errors when the energy consumption is determined according to this formula in the case when, for a given size of grinding product, the value of the work index W iОнлайн-запрос

### Sample Calculation of Sag and Tension of Transmission Line

Jan 13, 2018· This is an example calculation for sag and tension in transmission line. You may opt to review first the fundamental principles and formulas from the previous post. Creep is not considered as a factor in final sag in this calculation. Also, loading of the conductors are based on the National Electrical Safety Code 2017.

### COMMINUTION ‘10 SAGDesign

design and 3 accurate benchmark projects, this technology has emerged as a proven mill design method based on the direct measurement of SAG pinion energy in kWh/t using standard commercial grinding conditions for the test in a 0.5 m diameter SAG mill. In the 2009 database, SAG pinion energies (to grind from F80 152 mm to T80 1.7 mm) varyОнлайн-запрос

### Sag in Overhead Conductor | Electrical4U

Apr 17, 2018· So, having calculated the value of x 1 and x 2, we can easily find out the value of sag S 1 and sag S 2. The above formula are used to calculate sag when the conductor is in still air and ambient temperature is normal. Hence the weight of the conductor is its own weight. What is the Effect of Ice and Wind on Sag?Онлайн-запрос

### ABB ring geared mill drives

Jun 05, 2013· We provide optimized mill drive solutions for all types of ring-geared mills: low and high speed, single and dual pinion, with and without a gearbox — all designed for reliable, long life and

### Application of Operating Work Indices in Autogenous

classify the AG/SAG mill product into two products; the phantom cyclone overflow that is similar to the final ball mill product, and the phantom cyclone underflow is then used as an adjusted ball mill feed for the ball mill power calculation. This technique is specifically suitable for model-based calculations, as it requires efficiency curve).Онлайн-запрос

### Sample Calculation of Sag and Tension of Transmission Line

Jan 13, 2018· This is an example calculation for sag and tension in transmission line. You may opt to review first the fundamental principles and formulas from the previous post. Creep is not considered as a factor in final sag in this calculation. Also, loading of the conductors are based on the National Electrical Safety Code 2017.Онлайн-запрос

### Sag in Overhead Transmission Line and Its Calculation

Dec 07, 2018· Calculation of Sag: As discussed earlier in this post, enough Sag shall be provided in overhead transmission line to keep the tension within the safe limit. The tension is generally decided by many factors like wind speed, ice loading, temperature variations etc. Normally the tension in conductor is kept one half of the ultimate tensileОнлайн-запрос

### SAGMILLING.COM .:. Articles

Nov 25, 2015· SAG power draw survey tabulation This LibreOffice spreadsheet contains the raw data used to create Table 1 and Table 2 of the paper "An updated data set for SAG mill power model calibration", presented at IMPC 2016 in Quebec City, Canada in September, 2016.Онлайн-запрос

### CALCULATION OF BALL MILL GRINDING EFFICIENCY Page 1

Mar 08, 2013· calculation of ball mill grinding efficiency. dear experts . please tell me how to calculate the grinding efficiency of a closed ckt & open ckt ball mill. in literatures it is written that the grinding efficiency of ball mill is very less [less than 10%]. please expalin in a n excel sheet to calcualte the same. thanks. sidhant. replyОнлайн-запрос

### Sag in Overhead Conductor | Electrical4U

Apr 17, 2018· So, having calculated the value of x 1 and x 2, we can easily find out the value of sag S 1 and sag S 2. The above formula are used to calculate sag when the conductor is in still air and ambient temperature is normal. Hence the weight of the conductor is its own weight. What is the Effect of Ice and Wind on Sag?

### The Selection and Design of Mill Liners MillTraj

The Selection and Design of Mill Liners . good and bad liner design are given, followed by a rigorous approach to liner design based on the best technology available, combined with experience and logical engineering thinking. Mines (WA) 36ft SAG mill the number of Outer Head Liners was reduced from 36 to 18 pieces and in

### CALCULATION OF THE POWER DRAW OF DRY

of the Bond ball mill grindability test. For all model based methods, a reliable method to calculate mill power draw for a given mill is required for the calculation of power draw. Morrell (1996) proposed a mathematical model for autogenous, semi-autogenous and ball mills which is based on the motion of grinding charge inside the mill.Онлайн-запрос

### ABB ring geared mill drives

Jun 05, 2013· We provide optimized mill drive solutions for all types of ring-geared mills: low and high speed, single and dual pinion, with and without a gearbox — all designed for reliable, long life and

### Improved Relationships for Discharge in SAG/AG Mills

of grate/pulp lifter design in AG/SAG mill discharge. The current understanding from literature lacks knowledge of mill content size distribution and its effect on discharge through the grate at various aperture sizes and radial positions. It also indicates that inОнлайн-запрос

### SAG Calculator | Edmund Optics

SAG Calculator. Determine sag of a surface based on radius of curvature and diameter. Calculator can be used to provide simple mechanical parameters that simplify specification of optical components. Commonly used for lenses and mirrors.

### Optimization of mill performance by using

Optimization of mill performance by using online ball and pulp measurements Soon after a stop, a mill is a dangerous place to enter for the personnel tasked with taking measurements or samples. Crash stops are difficult to handle. The mill and all feed streams should be stopped simultaneously but, often, they are stopped around about the same time.Онлайн-запрос

### UTILITY LINE DESIGN CALCULATIONS

utility line design calculations The following calculations are included in the website, requires minimal training and take seconds to perform. Utility Line Design has over twenty-five planned calculations that will be added to the website at no added charge in the coming months.Онлайн-запрос

### Calculation of Sag & Tension in Transmission Line for

Calculation of Sag & Tension Calculation of sag and tension in transmission line depend on the span of the conductor. Span having equal level supports is called level span, whereas when the level of the supports is not at an equal level is known as unequal level span. The calculation of conductor at an equal level shown below.

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